What You Need to Know for a Successful Transition to CNC-Based Manufacturing

Print Friendly, PDF & Email

Manufacturers commonly buy CNCs because these flexible machines promise to replace several manual machines and dramatically improve the capabilities and efficiency of the production shop. This transition is, of course, very achievable, but because of inaccurate tooling and application choices, many buyers are missing out on fully optimizing their CNC machine performance.

When key machining principals such as proper part fixturing, achieving ideal cutting velocity and chip load are overlooked it can significantly affect process efficiency and ROI. Developing strong relationships with your router supplier and qualified tooling experts will prevent catastrophic errors and expedite the integration and optimization of this critical machine technology.

Utilizing existing hand routers and shaper tools

Many first-time CNC buyers will continue to use their inexpensive carbide-tipped tools on their new high-tech machine. These brazed carbide tools may “work,” but are generally not rigid, precise, balanced or durable enough to provide ideal CNC performance. Brazed carbide tools are, by necessity, much softer and less wear resistant than solid carbide or carbide insert tools. Tools designed around the CNC’s operational specifications and your output will yield more efficient and higher quality results.

Solid carbide router options

Solid carbide tools are also available in a range of hardness and durability levels that cannot be differentiated by eye. Carbide is essentially tungsten particles held together with a cobalt binder. Softer, less expensive routers are formed with 10% cobalt glue; harder more durable carbides generally have 3% cobalt concentration and may also include trace elements which resist thermal or mechanical dulling.

CNC operators may inadvertently settle for “softer/less durable” solid carbide tools because they’ve broken harder versions. Understanding why these higher quality tools broke (vibration, part movement, improper chip load, etc.) and addressing the issue will help you extend tool service-life and lower annualized tooling expenses.

Coated carbide tooling

Carbide coating options that improve surface lubricity, heat deflection, or increased cutting-edge hardness offer the next level of enhanced performance. These coatings are relatively inexpensive and generally provide much greater value to the user. Depending on how the tool must be sharpened, these coatings can sometimes provide extended performance over multiple service cycles.

Diamond tooling

Polycrystalline Diamond (PCD) routing tools can provide the lowest tooling cost per unit of production, but the higher initial tool cost and risk of damage can be intimidating. We recommend transitioning to diamond tools only after you are comfortable with the operation of your CNC and are enjoying problem-free routing with solid carbide tools. We also recommend forming a partnership with a PCD tooling supplier who can guide you through the proper utilization and care of these delicate yet durable tools. The baseline cost comparison for PCD vs. solid carbide routing tools is generally less than 7:1, but the average performance comparison should exceed 15:1. Used correctly, PCD tooling will dramatically reduce tooling inventory and required tool changes, while maximizing machine uptime and process efficiency.

Tool holding

Tool holding generally drives most CNC processing issues. Machine tooling start-up kits generally include basic collet chucks in one of three common collet versions (ER32, ER40 or SYOZ25/RDO35). Collets provide dimensional flexibility, allowing an operator to hold cutting tools with 1/8” to 1” diameter shanks in the same chuck body. Collets are, however, the first weak-link in an otherwise very rigid and precise machining process. The multi-directional torque applied to the collet when tightening or releasing tools can push the tools out of concentricity, and slight rotation or slipping of the tool will create internal damage which compounds tool run-out. Even the premium SYOZ25 collet system, which due to its 52mm grip length and 2.5-degree taper is the most precise option, can induce tool eccentricity and allow tool deflection. Collet systems also require significant maintenance and wear out over time, but issues which lead to poor tool performance are not always easy to visualize.

Eliminating collets

There are several collet-free chucking options available, but the easiest and most effective is Leitz ThermoGrip heat-shrink chucking system. ThermoGrip uses the thermo-mechanical properties of steel to grip tool shanks under tremendous pressure, effectively yielding a one-piece chuck and tool. Leitz ThermoGrip CNC chucking system provides the most rigid and precise CNC tool holding possible, optimizing cut quality, throughput and safety, while conservatively yielding $15,000 in annualized savings per machine shift. ThermoGrip ensures perfect tool concentricity under working loads, resulting in greater than 25% increase in tool life and at least 10% improvement in machine throughput at optimal finish quality.leitz, thermogrip, tooling, woodworking tools

We challenge customers to test their existing top running router bit style with the ThermoGrip. Once installed, their operator will immediately report:

  • Much quieter cutting
  • Outstanding cut quality
  • The ability to increase feed speed, without degrading the quality
  • Significantly longer tool life

 

Ultimately, this test is eye-opening for most customers, and a major step in optimizing the efficiency of their routing processes.

In conclusion

In order to optimize your CNC-based manufacturing process, you must be aware of available cutting tool related technologies and understand how to properly implement and utilize the technology. Tooling is the single machine accessory which can either limit or optimize your manufacturing efficiency and success. Having a knowledgeable tooling partner, with a worldwide perspective, will greatly enhance your ability to continuously improve your internal processes and keep your company at the forefront of the industry. How can Leitz help you?

Talk to your Leitz Representative about a partnership for continuous improvement. Fill out the form below or call us at 800.253.6070.

How Jefferson Millwork & Design Inc. Optimized Their Production Process with Expert Tooling

Print Friendly, PDF & Email

While it’s easy to put the majority of focus on the machine, your tooling has a major impact on your production efficiency. It creates a vicious cycle when tooling needs to be constantly serviced or replaced. Tools going out the door for frequent service results in an unnecessarily large tooling inventory just to keep machines running.  Additionally, tooling that wears out quickly forces manufacturers to buy new tooling more often.

When Tom Jewell with Jefferson Millwork & Design Inc, a nationally recognized, award-winning architectural and cabinet woodworking manufacturer, contacted Leitz for information on new router bits, their Leitz representative went beyond only providing pricing. After hearing Tom’s issues with dust collection and how quickly they were running through router bits, their Leitz representative offered to come to their location, review their application, and develop a plan to resolve the problems that were slowing down and adding cost to the manufacturing process.

Jefferson Millwork & Design Inc implemented Leitz Diamaster Pro diamond router bits and the Leitz ThermoGrip chuck. They are now experiencing a 6-7x improvement in the life of the tool. The longer tool life has helped them cut costs and reduce the downtime required to replace the bit while improving product quality. The Leitz ThermoGrip tool holding system uses an inductive heating concept to provide stronger, more concentric tool clamping. This leads to increased tool life, better surface finishes, and improved cost efficiency.

Inefficient dust collection was also plaguing Jefferson Millwork & Design Inc’s manufacturing process. To clear dust, the machine had to be shut-down and the dust manually blown off of the table. Adding an extra step and completely stopping production each time dust collection was required was a costly inefficiency that slowed output. Leitz installed a turbine to help with dust collection and eliminate the extra step and production shutdown.

By working hands-on with Tom and the team at Jefferson Millwork & Design, their Leitz representative was able to identify key areas to optimize the overall production process. Because of Leitz’ commitment to partnering with customers to ensure they are as profitable and successful as possible, the customer is saving time, saving money and has an improved cut quality. Jefferson Millwork is so pleased with the results, they are implementing an additional three set-ups and running the Leitz solution on all their applications.

Form a partnership for continuous improvement with Leitz. 

Get in touch with your Leitz representative by calling 800.253.6070or filling out the form below.

Technical Partnerships for Continuous Improvement

Print Friendly, PDF & Email

Continuous process improvement is a commitment which may require external input

In order to survive and thrive in an increasingly competitive and complex global market, manufacturers must commit to continuously improving their products and processes.  However, companies must also understand that continuous improvement involves both internal optimization of their existing processes and an eye toward new technologies which can further enhance these processes.  This can be extremely difficult to achieve since it requires a fresh and unbiased review of internal processes and keeping up with the world of rapidly changing technology.  Even if the continuous improvement team can review internal operations in an unbiased manner, they may miss important application details which are engrained in previous procedures or simply misunderstood.  Similarly, applicable new technologies are often difficult to conceptualize and integrate, because “we don’t know what we don’t know”.

Once new technology becomes available, companies frequently have difficulty rationalizing the benefits of the investment or choose to invest in less expensive technology which may not provide the same value.  Even when the ideal technology is implemented, failure to completely understand proper integration and use can limit the return. Technology and machining will only go so far to ensure efficiency and product quality. A fully optimized manufacturing process strategy must include consultative support and education from vendor partners.

The value of consultative support

In all cases, consultative technical partners can provide critical support and guidance to the continuous improvement team.  Much like paid consultants, and often used by consultants for the same purpose, advisory technology providers have vast experience within their area of expertise.  An experienced partner will take the time to educate and guide manufacturers to proven improvements and solutions–even if they fall outside of their product lines.  A great consultative technical provider understands that a strong partnership, based on the value of their technical advice, will often lead the customer to logical decisions to purchase their products whenever possible, ultimately putting finding the right solution before making a sale.

Technical education is key

Oftentimes, inefficiency is a product of misunderstood application parameters or complacency regarding alternative solutions and improved technology.  Taking the time to educate customers on critical cutting parameters such as tool rim speed, chip load, proper part holding, proper tool holding, dust evacuation, and heat management can dramatically affect processing efficiency. Education is important for every person involved with the manufacturing process, from management to the team on the shop floor, and can be delivered in a classroom setting or as a practical application on the shop floor.

Developing, rationalizing and introducing customers to new processing technologies fills in the “what we didn’t know” gap.  The experience gained by working with many industry manufacturing partners provides insight as to which technologies truly work, and an understanding of how to optimize each.  Each step helps reduce the customer’s perceived investment risk and ensures favorable ROI from the technology.

The Leitz approach

Leitz is not only an industry leading manufacturer of advanced cutting technology but also a leading consultative technical provider. Leitz guidance is based on insight gathered from our multi-industry, worldwide perspective, and experience.  Our expert review, fueled by our belief that we can improve any cutting process, backed by our unconditional quality and performance guarantee, ensures our partner customers achieve the continuous improvement essential to their future.

Are you the top producer in your industry segment?  Are your manufacturing processes optimized?  Do you have the capacity to regularly conduct an unbiased review and improve these processes? Leitz does.  How can we help you continuously optimize manufacturing efficiency and profitability?

Form a partnership for continuous improvement with Leitz.

Tooling and Integrating Your First CNC

Print Friendly, PDF & Email

Congratulations, you’ve just bought your first CNC!  The price tag was a bit overwhelming, but breaking the price down into monthly and weekly costs makes the expense easier to rationalize.  The manufacturer has assured you that this machine will replace the majority of your current manual equipment and perform the same tasks much more efficiently.  Builds which would take weeks can now be accomplished in hours with greater accuracy and quality.

You’ve configured the machine footprint on your shop-floor, contracted an electrician to install the proper disconnect, and a dust collection company to install an external collector and piping.  The machine will arrive tomorrow, and the riggers will be here in the morning to off-load and set the machine.  A service tech from the manufacturer will arrive the following day to complete installation and begin training your operators.

Ready, set, WAIT… Tooling! You’ve completely forgotten about the tooling!  Unfortunately, this scenario is all too frequent.  Manufacturers focus on the machine, not realizing the machine is simply a big tool holder.  They don’t consider the importance of proper tooling when the tooling actually controls the efficiency, productivity, and ROI of the machine!  Make the wrong choices regarding tooling, or run tools at the wrong parameters, and your new production battleship becomes a tugboat.

Take for instance a Midwest cabinet manufacturer, who contacted us to urgently tool up their first CNC.  Thankfully basic collet chucks, solid carbide routing tools, and boring bits were stock items, but there are critical considerations when deciding which tools to utilize.

Tool holding is one of the most important considerations because this is the first point at which a weak link can be introduced to an otherwise rigid and precise machine.  Collet chucks may suffice for start-up purposes, or when running seldom used tools, but flexible collets allow for significant tool deflection and run-out.  Thankfully the customer was aware of and understood the value of the Leitz ThermoGrip heat-shrink chucks.  This collet-free chucking system extends the machine spindle rigidity and precision through the cutting tool.  By maintaining the perfect tool centerline, cutting pressure and workload are equally divided, providing excellent cut quality while yielding upwards of 25% longer tool life and allowing significantly higher processing speeds.  Thanks to the ThermoGrip chucking system, the customer believed in and is now realizing more than $16,000 in annualized operational savings (based on current single-shift production levels).

leitz, thermogrip, tooling, woodworking toolsThe customer inquired about the value of the Leitz solid carbide router bits offered, stating they could by the “same style” compression bit at a slightly lower cost from another source.  As always, we suggested the customer test both tools and track differences in longevity.  Solid carbide routers may look alike but can be made from dramatically different grades of carbide.  Carbide is essentially powdered tungsten (cutting element), held together with a cobalt binder and some trace performance elements.  The differences cannot be seen visually, but a hard carbide composition with 3% cobalt concentration will generally far outlast a softer carbide with 10% cobalt concentration.  Add to this a protective coating, and the slightly more expensive tool may outlast the lesser tool by a factor of 2 or 3 times.  The customer completed their testing and chose to use the Leitz tool for this reason.

This company also wanted to convert their old shaper profiling tools for use on the new CNC.

While It may be possible to convert certain shaper tools for use on a CNC, that may not the best choice. Your new CNC will process material at a much faster rate, and more than twice the RPMs, generally using lighter, more compact tools.  Beyond size and weight issues, the CNC will hold much tighter tolerances, but only if you equip it with precision tooling.

The customers’ existing three-wing, carbide-tipped tools may have “worked” on their shaper, but workpieces required significant manual repair and sanding.  Wanting to eliminate this expensive off-line processing, the customer was interested in higher quality profiling tools.  They found this quality in Leitz ProfilCut Q profile insert system, a light-weight and highly precise profiled insert system which provides almost perfect knife-to-knife precision.  Not only did these tools fit within the machine spindle weight and collision diameter specifications, but they also cut extremely quiet and provided a cut quality which did not require post-machine sanding.  The customer also appreciated the fact that they could manufacture various profiles through simple knife changes, and that these coated knives provided exceptional service life.

Even more critical than tool design is ensuring the operator understands how to optimize performance through proper operational parameters.  Even the best tools can be quickly destroyed by part movement, overheating, or excessive cutting pressure.  The Leitz consultant took the time to educate the operators about essential variables such as rim speed, chip-load, mass removal and part fixturing.  Above all, operators must ensure workpieces are securely held in place, vibration is eliminated, cutting pressure is regulated, and friction heat is removed from the cutting process via the wood chips.   Understanding how to apply these relatively simple machining parameters is the key to maximizing CNC process efficiency and profitability.

How can we help your production team maximize their process efficiency?

Leitz is the trusted tooling partner for today’s manufacturing leaders. For over 140 years, Leitz has set the standard for tooling development, innovation, application expertise, and service. We empower our customers with the right solutions to optimize their entire manufacturing process to meet their business goals.

Form a partnership for continuous improvement with Leitz. Fill out the form below or contact us at 800.253.6070 to talk about solutions.

Leitz Tooling Systems Canada Ready to Grow

Print Friendly, PDF & Email
Leitz CEO Jürgen Köppel and Lesley Morris, Leitz Canada’s new managing director, at the company’s new Canadian headquarters in Vaughan, Ont. (Photo: Woodworking)

Leitz Canada has moved its Canadian headquarters to Vaughan, Ont. just north of Toronto, expanding the sales and service center from 35,000 to about 80,000 square feet and adding new, state-of-the-art machine technology.

Read the full story >

 

Optimize CNC Machinery and Ensure a Superior Finished Product with High-Quality Tooling

Print Friendly, PDF & Email

Speed, higher production rates, and accuracy are just a few of the benefits of CNC machining. Yet, despite the implementation of a new CNC machine, a specialized wood product manufacturer was experiencing inferior finish quality on their solid wood boards, including fuzzing in the cut and poor staining consistency.

The unsatisfactory cut quality forced the manufacturer to invest in additional labor, which added costs, produced extra scrap and slowed down the production process. The cut quality was unacceptable and overall, the manufacturer was extremely disappointed in the output.

The manufacturer and the Leitz representative discussed the issues the competitor’s tooling solution created. After addressing the manufacturer’s concerns and reviewing a sample workpiece from the customer, their Leitz representative identified undulations in the cut surface from inaccurate tooling and determined the customer needed a more concentric tool to maximize efficiency. The Leitz ProfilCut Q program was recommended to the customer.

ProfilCut Q is a technologically advanced insert system with precision shank rigidity and concentricity. The uniform clamping system utilizes profile knives and standard turnblade inserts to get the job done economically with the best finish quality. The unique clamping system places zero stress on the tool body, allowing for the use of aluminum alloy and round-bodied designs to reduce weight, noise, and vibration while optimizing balance, dust flow and finish quality. Clamping elements are protected from dust and resin build-up for quick and easy knife changes— without setting gauges or other measuring equipment. Repeatability is guaranteed.

After implementing the Leitz ProfilCut Q system, the customer achieved a virtually perfect output from the first run on their CNC machine. The customer was astonished by the cut quality the Leitz tooling solution provided and is beyond pleased with the results. The customer has now realized that sanding pieces coming off the CNC is unnecessary, and has since eliminated this very costly process step.  This manufacturer is now able to move parts to the finishing line directly from the CNC.

The finished product using the Leitz ProfilCut Q tooling system.

Leitz understands that two of the biggest areas for manufacturing companies to hemorrhage cash are inefficiency in labor and excess scrap. By taking an innovative and service-oriented approach to tooling solutions, Leitz helps organizations achieve operational efficiency without compromising the quality of the finished product.

Learn how the ProfilCut Q tooling system can optimize your manufacturing process. Fill out the form below or view the brochure here.

Leitz Recognized as One of Germany’s Exemplary Family-Owned Businesses

Print Friendly, PDF & Email
Company Founder Albert Leitz (1854 – 1916)

Entrepreneurism, grit, leadership, innovation… these are all traits of the family-owned businesses that are the backbone of economies around the world. For the over 140 years since Leitz was founded by Albert Leitz in Oberkochen, Germany, Leitz is proud to have remained a family-owned company. In 1876, taking advantage of his proximity to the state-owned steelworks of Swabia, Germany, Albert Leitz began producing drills, saw blades, and axes from the high-grade steel of the region. Today, Leitz manufactures one of the largest catalogs of woodworking and advanced material cutting tools and employs about 4,000 employees worldwide in it’s 14 production locations in Europe, Asia, and America. Leitz also holds 250 patents.

Leitz owns much of their success as a family-owned business to the leadership of Dr. Dieter Brucklacher. From 1974 to 2016, Dr. Brucklacher set the company’s strategic vision, promoting growth and internationalization through innovation, pioneering technology, and quality. He also felt it incredibly important that Leitz customers continue to receive face-to-face consultative service from their Leitz representatives. Even in this age of emerging technologies that forced many organizations to choose convenience over personalization, he worked to expand Leitz’ network of sales and service companies around the world to ensure the individual, one-on-one service and expertise Leitz customers’ have come to know and respect.

The Brucklacher family: Dr. Cornelia Brucklacher, Monika Brucklacher, and the late Dr. Dieter Brucklacher

After Dr. Brucklacher’s passing in 2016, his daughter Dr. Cornelia Brucklacker took the lead of the organization and relies on her father’s values to shape her vision. Dr. Cornelia Brucklacker is the is the great-great-granddaughter of Albert Leitz and the fifth generation of the family to manage Leitz. “Ensuring the satisfaction of our customers and their economic success, from small-scale producers to global industrial companies, has been, and remains, at the core of our business of over 140 years of tradition,” she said.

Leitz is honored to have their story featured in the book From a Good Family (Aus Bester Familie), by Dr. Florian Langenscheidt, which highlights over 100 exemplary German family-owned businesses. From a Good Family is published by the Zeit Publishing Group and is in its third edition. Dr. Langenscheidt notes the power of family-owned businesses in the introduction of the book by saying, “Family enterprises are flexible and innovative. They think in terms of generations, not quarterly earnings. They make quick decisions that are also sustainable. They do business with no small measure of social responsibility and do not look at their trusted business partners as mere cash cows. What is more, family-owned businesses find a way to connect the rational business world with the emotional world of the family.” 

Leitz has been a pioneer in the industry since it’s foundation. Developing the application of carbide as a cutting material, developing the first polycrystalline diamond cutting material for wood processing, and introducing the first tool with an electronic memory chip are among many of Leitz’ achievements. There is no doubt that this ability to innovate and evolve is directly related to the values that come with being a family-owned business.

Firmly rooted in Ostalb to this day: Leitz headquarters in the town of Oberkochen

“The culture and values of Leitz, a family-owned business, are the result of long-term vision and sustainable action. In this regard, we are conscious of our responsibilities to our employees, our clients, and wider society. We consider ourselves one part of a community with a common purpose, and act with the awareness that the company’s success ultimately depends on the performance of the people working within it,” comments Dr. Cornelia Brucklacker, Chair of the Advisory Board and Group Shareholder for Leitz.

To learn more about the history of Leitz Tooling, visit www.leitz.org/history.

Maximize the Benefits of Diamond Tooling with Continuous Education, Expert Service, and High-Quality Tooling

Print Friendly, PDF & Email

A premier office furniture manufacturer located in the Midwest increases the benefits of diamond tooling through education, service, and quality tooling.

Diamond tooling offers several benefits over traditional carbide tooling. However, if you are not getting longevity out of your diamond tooling, the cost benefits rapidly diminish.

This is the exact issue a market-leading office furniture manufacturer was experiencing. Unusual amounts of wear and damage to their diamond tooling and exceedingly long turn-around times from their tooling service provider were increasing production expenses and ruining efficiency.

Working with their Leitz representative, the manufacturer was able to identify and implement four areas of strategic improvement.

Tooling Quality

More PCD tip height on a tool’s cutting wing = more serviceable tool life. A taller PCD tip height will allow you to sharpen the tool more times before having to replace the tool. There are currently no industry standards for custom tool tip heights, so it’s important customers understand this significant tooling characteristic. Leitz designs their custom tools with maximum amount of usable tip height more than any other tooling provider and, therefore, provides the customer with more efficient, lowest applied cost tooling solutions.

Continuous Education

Diamond tooling is harder than carbide tooling. As such, it is also much more brittle. Most machine operators lack an understanding of the gravity of the cost difference between diamond and carbide tooling as well as how to properly handle diamond tooling to ensure the longevity of the tools. Leitz is providing ongoing education to teach the operator team how to handle and protect diamond tooling and increase tool life.

These photos show PDC damage due to improper tool handling. There is layered breaking within the PDC layer itself, similar to how shale rock would break. This can only be caused by side impact to the PCD.

Material Improvement

In addition to damage from mishandling, through extensive tool evaluation after running, including high-resolution photographs, the Leitz service team was able to identify and document frontal impact damage to the tool caused by impurities in the materials being cut. The manufacturer was able to return to their material provider and discuss reimbursement for damage and investigate alternative material options.

These photos show PCD damage due to impurities in the material. Damage is straight down through the entire layer of PDC and into the tool body.

Expert Service

Because of the multiple Leitz service centers located around the country, Leitz can provide a faster turn-around time for tool servicing. The manufacturer is now able to carry less tooling in-house with results in cost savings on their overall tooling inventory.

Although the furniture manufacturer was using a quality competitor, Leitz has provided a total tooling solution for the customer that will deliver more efficiency and maximize their investment. By understanding the difference in tooling service and handling, the manufacturer has watched their efficiencies grow and has realized positive downstream effects from the changes implemented during the manufacturing process.

Let’s talk about increasing the benefits of your PCD tooling through better service and education. Contact Leitz at (800) 253-6070 or fill out the form below.

The Top Three Qualities of Precision Tooling Service

Print Friendly, PDF & Email

Sharpening a tool 5-6 times is relatively easy, but the ability to sharpen the same tool 12-15 times can reduce your overall tooling costs by 50% or more.

Your cutting tools play a vital role in the overall quality and performance of your finished product. Precision servicing of your tools is critical to maximizing the investment you have made in your tooling solution. It’s important to partner with a tooling service provider with the expertise to ensure the longevity of your tooling and, in turn, the ongoing efficiency of your production process and quality of your product. These are the three most important qualities to look for when you select your tooling service partner.

leitz, woodworking tools, wood manufacturing

Consultative Approach

Your tooling service partner should assess your entire production environment and suggest tooling solutions which will optimize your productivity and profitability. This consultative method can be utilized throughout the service cycle as well.  Each time a tool is ready for service your representative should offer ideas to maximize current tool capabilities through usage and servicing options to make certain your tools operate at optimum performance levels for their entire lifecycle.

State-of-the-Art Equipment

Experienced service technicians use the finest grinding machinery, precision measuring and inspection equipment, dynamic balancing equipment, and the most current grinding know-how available to keep your cutting tools performing at optimal levels. Your service provider should make an ongoing investment in the quality of their sharpening and reconditioning equipment.

Experience of Service Technicians

Service technicians should receive continuous qualification updates and training with a special focus on technology and production Service and quality standards should be uniform, consistent, understood and applied by every technician in every company service center. In our rapidly changing industry, the best technicians have up-to-date knowledge on current trends and techniques they can apply to enhance your production success.

The best tooling value can only be accomplished through precision service which maximizes the total service cycles and the overall productivity of each tool. Precision tool service will also yield longer service life between sharpening or repair, resulting in fewer tool changes, less machine downtime and improved productivity.

About Leitz Service >

Leitz has a network of 180+ company-owned service centers around the world, and 8 regional service centers in North America alone. Each service center provides complete tool sharpening and repair services plus convenient pick-up and timely delivery of customer tooling. We continuously upgrade our service center equipment to ensure the most precise tool reconditioning and repair services possible. Our experienced tooling technicians are the best in the world and provide the best possible tooling value to our customers. Our experience allows us to properly service any “safe” tool regardless of original manufacturer.

Let’s talk about your tooling service program and how Leitz can impact your efficiency and productivity >>. 

Tooling Spotlight: Diamond Routers

Print Friendly, PDF & Email

In our tooling spotlight, we break down what you need to know about our most effective tooling solutions. This MVP is our line of Diamond Routers.

The Tool:

Leitz Diamond Routers perform at high processing speeds, equal to or more than comparable solid carbide tools–offering greatly improved service life.

Recent advancements in tool design and construction have allowed Leitz to expand the small diameter diamond routing and nesting tools to 2+2 and 3+3 wing design.

Available in diameters as small as 3/8″ and in various cutting lengths, Diamond Routers will greatly enhance most CNC nesting and sizing applications.woodworking tools, diamond tooling, routers, tooling, leitz

What makes it better:

  • A wide variety of specifications available
  • Technical and economic superiority in critical tests with leading machining center manufacturers
  • Significantly longer tool life
  • Fewer tool changes
  • Optimized machine throughput

When to use it:

With CNC and other precision machining. Optimize performance with the Leitz ThermoGrip™ heat shrink tool holding system.

Diamaster PRO Z1+1

 

·       Entry level for lower production requirements

·       Useful for all company sizes

Diamaster PRO Z2+2

 

·       Economic solution for increased performance requirements

·       Optimum price to performance ratio

Diamaster PRO3  Z3+3 – Nesting

 

·        High-performance tool for nesting applications

·       True 3-wing router bits provide continuous cut quality

Diamaster PLUS Z1+1

 

·       Recommended for composite materials

·       Ideal for various non-wood applications

Diamaster QUATTRO Z2+2

 

·       Standard tool for most industrial applications

·       Ideal for both pre- and finish cutting

Diamaster PLUS Z3+3

 

·       Standard for industrial users with high-performance requirements

·       High feed speeds with excellent finish quality

Diamaster PLUS3 Z3+3 ·       The choice for industrial pre- and finish cutting

·       True 3-wing design for continuous cut quality and maximum performance

The results:

All the benefits of Diamond Tooling, including longer tool life, fewer tool changes, and optimized machine throughput, combined with a wide variety of cutting lengths and size options results in increased performance, cost savings, and a tear-free and chip-free finish.

Add this MVP to your line-up:

Download our Diamond Routers brochure.

Take advantage of our current promotion on Diamond Routers and ThermoGrip™, now through the end of 2018.

Contact your local Leitz consultant at (800) 253-6070, or fill out the form below, and we’ll get in touch.