The Top Three Qualities of Precision Tooling Service

Sharpening a tool 5-6 times is relatively easy, but the ability to sharpen the same tool 12-15 times can reduce your overall tooling costs by 50% or more.

Your cutting tools play a vital role in the overall quality and performance of your finished product. Precision servicing of your tools is critical to maximizing the investment you have made in your tooling solution. It’s important to partner with a tooling service provider with the expertise to ensure the longevity of your tooling and, in turn, the ongoing efficiency of your production process and quality of your product. These are the three most important qualities to look for when you select your tooling service partner.

leitz, woodworking tools, wood manufacturing

Consultative Approach

Your tooling service partner should assess your entire production environment and suggest tooling solutions which will optimize your productivity and profitability. This consultative method can be utilized throughout the service cycle as well.  Each time a tool is ready for service your representative should offer ideas to maximize current tool capabilities through usage and servicing options to make certain your tools operate at optimum performance levels for their entire lifecycle.

State-of-the-Art Equipment

Experienced service technicians use the finest grinding machinery, precision measuring and inspection equipment, dynamic balancing equipment, and the most current grinding know-how available to keep your cutting tools performing at optimal levels. Your service provider should make an ongoing investment in the quality of their sharpening and reconditioning equipment.

Experience of Service Technicians

Service technicians should receive continuous qualification updates and training with a special focus on technology and production Service and quality standards should be uniform, consistent, understood and applied by every technician in every company service center. In our rapidly changing industry, the best technicians have up-to-date knowledge on current trends and techniques they can apply to enhance your production success.

The best tooling value can only be accomplished through precision service which maximizes the total service cycles and the overall productivity of each tool. Precision tool service will also yield longer service life between sharpening or repair, resulting in fewer tool changes, less machine downtime and improved productivity.

About Leitz Service >

Leitz has a network of 180+ company-owned service centers around the world, and 8 regional service centers in North America alone. Each service center provides complete tool sharpening and repair services plus convenient pick-up and timely delivery of customer tooling. We continuously upgrade our service center equipment to ensure the most precise tool reconditioning and repair services possible. Our experienced tooling technicians are the best in the world and provide the best possible tooling value to our customers. Our experience allows us to properly service any “safe” tool regardless of original manufacturer.

Let’s talk about your tooling service program and how Leitz can impact your efficiency and productivity >>. 

Tooling Spotlight: Diamond Routers

In our tooling spotlight, we break down what you need to know about our most effective tooling solutions. This MVP is our line of Diamond Routers.

The Tool:

Leitz Diamond Routers perform at high processing speeds, equal to or more than comparable solid carbide tools–offering greatly improved service life.

Recent advancements in tool design and construction have allowed Leitz to expand the small diameter diamond routing and nesting tools to 2+2 and 3+3 wing design.

Available in diameters as small as 3/8″ and in various cutting lengths, Diamond Routers will greatly enhance most CNC nesting and sizing applications.woodworking tools, diamond tooling, routers, tooling, leitz

What makes it better:

  • A wide variety of specifications available
  • Technical and economic superiority in critical tests with leading machining center manufacturers
  • Significantly longer tool life
  • Fewer tool changes
  • Optimized machine throughput

When to use it:

With CNC and other precision machining. Optimize performance with the Leitz ThermoGrip™ heat shrink tool holding system.

Diamaster PRO Z1+1

 

·       Entry level for lower production requirements

·       Useful for all company sizes

Diamaster PRO Z2+2

 

·       Economic solution for increased performance requirements

·       Optimum price to performance ratio

Diamaster PRO3  Z3+3 – Nesting

 

·        High-performance tool for nesting applications

·       True 3-wing router bits provide continuous cut quality

Diamaster PLUS Z1+1

 

·       Recommended for composite materials

·       Ideal for various non-wood applications

Diamaster QUATTRO Z2+2

 

·       Standard tool for most industrial applications

·       Ideal for both pre- and finish cutting

Diamaster PLUS Z3+3

 

·       Standard for industrial users with high-performance requirements

·       High feed speeds with excellent finish quality

Diamaster PLUS3 Z3+3 ·       The choice for industrial pre- and finish cutting

·       True 3-wing design for continuous cut quality and maximum performance

The results:

All the benefits of Diamond Tooling, including longer tool life, fewer tool changes, and optimized machine throughput, combined with a wide variety of cutting lengths and size options results in increased performance, cost savings, and a tear-free and chip-free finish.

Add this MVP to your line-up:

Download our Diamond Routers brochure.

Take advantage of our current promotion on Diamond Routers and ThermoGrip™, now through the end of 2018.

Contact your local Leitz consultant at (800) 253-6070, or fill out the form below, and we’ll get in touch.

Tooling Spotlight: ThermoGrip® Tool-Holding System

In our tooling spotlight, we break down what you need to know about our most effective tooling solutions. This month’s MVP is ThermoGrip CNC Tool-Holding System.

The Tool:

The Leitz ThermoGrip® heat-shrink tool-holding system offers unrivaled precision. The one-piece chuck design eliminates excess tool run-out common to collet and hydro tool-holding systems. Heat shrink technology allows for higher machine output, while yielding optimized cut quality and significantly extended tool life.

Heat shrink chucks offer the simplest and most rigid link between the machine spindle and cutting tool. Heat shrink chucks are inexpensive, one-piece tool holders, without moving or mechanical parts to wear or maintain.leitz, thermogrip, tooling, woodworking toolsThe ThermoGrip® tool holding system uses an inductive heating concept to provide stronger, more concentric tool clamping. This leads to increased tool life, better surface finishes, and improved cost efficiency.

What makes it better:

  • Highest torque transfer; essentially a one-piece tool and HSK-F63
  • Safe, rigid balanced to 36,000 RPMs
  • Optimized tool performance, finish quality
  • Increased cutting speeds (by 30%)
  • Improved machine productivity
  • Compact, solid design with no wear parts; right or left rotation
  • Easy cleaning/maintenance; unlimited lifespan
  • Reduced tooling costs; fast tool changes

When to use it:

With CNC and other precision machining.

The results:

The annualized savings utilizing Leitz ThermoGrip can be astounding. You will reduce tooling costs by a minimum of 25% and increase machine and operator productivity by at least 20%. ThermoGrip users have noted annualized savings of at least $15,000 per shift, with expanded production capacity. The ThermoGrip system generally pays for itself within months, and the maintenance-free chucks provide virtually unlimited service life.

Add this MVP to your line-up:

Check out our current promotion for the ThermoGrip Tool Holding System. Offer valid now through December 31, 2918.

Download our ThermoGrip PDF.

Contact your local Leitz consultant at (800) 253-6070, or fill out the form below, and we’ll get in touch.

Leitz at IWF 2018 – Solutions in New Dimensions

In addition to displaying new and innovative tooling solutions, Leitz Tooling is driving home the important message of Right Tool, Right Service at IWF 2018. As a thought leader in the tooling space, Leitz is helping manufacturers maximize their investment in tooling by ensuring the right tool is selected for the machine and the application, and that the tool is properly serviced for optimized use and longevity. 

“Tooling selection, especially in today’s smart manufacturing landscape, is a 360-degree decision. You need to have a tooling partner that has your ongoing best interests and desired outcomes in mind,” comments Michael Lind, Leitz CEO. “The right tool results in quality and productivity; the right service ensures long-term success.”

Leitz educates manufacturers on what to consider when selecting a tool, how to improve the partnership between the tool and the machine, and the best service practices to get the most from their tooling investment.

Visit the Leitz booth #5752 at IWF 2018 to learn more.

Want to chat before the show? Fill out the form below and we’ll be in touch:

Leitz Attends the 2018 Fensterbau/Holz-Handwerk Trade Fair in Nürnberg, Germany

With 110,000 visitors and 1,329 exhibitors from 42 countries the exhibition duo of HOLZ-HANDWERK an FENSTERBAU FRONTALE 2018 represents one of the largest wood manufacturing shows in Europe. The show has an emphasis on all things related to window and door manufacturers.

Leitz participated in this year’s trade fair, which took place March 21 – 24, 2018, presenting solutions and concepts that display technical innovation and focus on added value for our customers.

In addition to recent additions to the Leitz program, such as ProfilCut Q Diamond and WhisperCut panel saws, Leitz has also partnered with the hardware manufacturer, Roto-Frank, and other companies, to develop a new, high performance sliding door: Inova. The Patio Inova sliding door and sliding window system is specially designed for use in extreme climates.

Secondly, after an 8-year run, the ClimTrend tilt-turn window/door system has seen an upgrade to ClimaTrend Style, offering a modular design, higher performance,  slimmer sight-lines and more efficient manufacturing.

Learn more at leitztooling.com.

Three Ways to Partner with Your Tooling Provider for Overall Production Success

If you ask the right questions – or more importantly, if the right questions are asked of you – your tooling provider is key to driving success on the manufacturing floor.

Collaborating with your tooling provider throughout your production process, from the purchase of new machines to on-going maintenance, offers significant value to your organization and helps to ensure application success. A knowledgeable tooling provider who offers consultative services can help you save money by implementing solutions with the lowest applied cost, drive efficiency with the right tooling systems and tool management, and reduce downtime and scrap. Continue reading “Three Ways to Partner with Your Tooling Provider for Overall Production Success”

A Year of Tooling Innovation – Looking Back at 2017

What a great year it has been! Thank you to our customers, partners, and employees for making 2017 another banner year for Leitz USA. We’re looking back at our top moments in 2017, the posts and stories that you liked the most, and looking forward to another great year in 2018.

Intelligent Tooling took the stage at Ligna 2017 and will continue to be a factor for innovation in 2018 and beyond. Mike Lind, Leitz CEO, discusses the role of the tool maker in intelligent tooling and how intelligent tooling benefits production with CCI media editor Karl Forth in this webinar originally recorded in June.

Continue reading “A Year of Tooling Innovation – Looking Back at 2017”

Leitz Releases Latest Version of Renowned Leitz Lexicon Industry Reference Manual

The Leitz Lexicon Edition 7 industry resource manual is now available in both print and PDF versions.  This premier reference book is used by thousands of manufacturers to maximize the efficiency, productivity, and longevity of their tools.

For decades, the Leitz Lexicon has presented tooling expertise to help manufacturers meet sustainability, flexibility, and quality goals. Edition 7, the latest version, features a new layout and user-friendly structure with each product category in a compact format, providing you comprehensive process and tooling know-how.

Continue reading “Leitz Releases Latest Version of Renowned Leitz Lexicon Industry Reference Manual”

New MDF Door Program from Leitz Provides a Total Solution for Rigid Thermofoil Cabinet Doors

Leitz Tooling Systems has developed a line of standard, off-the-shelf, precision diamond-tipped router tooling to support the MDF cabinet door industry. This selection of contemporary tools is much more economic, offering significantly longer life and the possibility of multiple re-sharpenings when compared to insert tooling. Profiles can be mixed and matched to create a wide variety of door designs. Economic custom profiles are also available upon request.

Continue reading “New MDF Door Program from Leitz Provides a Total Solution for Rigid Thermofoil Cabinet Doors”