Proper Tool $ervice yields Critical Cost $aving$

 

Are you really buying the lowest cost-cutting tools? Caution, tool cost is not based on the lowest initial price, it’s based on the total efficient productivity provided by the tool.

The Real Cost of Tooling

Here’s how you should be calculating your tool costs:

New tool price + total service costs + tool change over costs / total linear feet of production achieved over the life of the tool.

The actual tool cost really comes down to the cost of cutting each piece of material. The key cost variables are total productivity between sharpening cycles and maximizing the total number of efficient service cycles.

If you simply evaluate tooling cost based on the initial purchase price and assume you are saving money by buying lower-priced tools. In reality, you are likely buying lower-performing tools, more frequently, and therefore, at a higher overall expense.

Better Tools + Better Service

Leitz is intensively focused on providing the lowest cost tooling, by ensuring our premium quality tools are used in the correct manner and returned to like new condition at every service interval. By sharpening tools on precision CNC grinding equipment and adhering to Leitz principals of proportional and relief grinding, we ensure your tools operate at top performance over the greatest possible service life.

Leitz proportional grinding procedures ensure the sharpest possible cutting edge while removing the least amount of cutting-edge material, thereby maximizing total available sharpening cycles.

Leitz proprietary tool relief geometry, and service relieving procedures ensure premium cutting-edge quality and sufficient tool clearance which minimizes friction heat build-up and thermal breakdown of the cutting edge.

High-tech final inspection and dynamic balancing equipment ensure you will NEVER be shut down due to tool geometry or performance issues.

If you’re searching for the lowest cost tooling solutions, Leitz will always provide the least expensive solution over the life of your tools!

Interested in learning how you can extend your tool life and save money? Contact Leitz at insidesales@leitz.org or (616) 431-4096, or fill out the form below, and we’ll get in touch.

Tooling Spotlight: Bevel Cutterheads

 

In our tooling spotlight, we break down what you need to know about our most effective tooling solutions. This MVP is the Leitz variable angle bevel cutters.

The Tool:

Leitz variable angle bevel cutters represent the next generation of flexible high-performance tooling solutions.  Featuring field-replaceable PCD tips or shear-set radial inserts, Leitz variable angle bevel cutters provide infinite angular cutting possibilities in natural woods and highly abrasive manmade materials.

What makes it better:

The Leitz bevel cutterhead system offers individual advantages for every potential application and thus helps to achieve a clear production and quality superiority. The system is not only flexible and sustainable but also improves production efficiency.

When to use it:

Leitz variable angle bevel cutters offer unmatched flexibility. Suitable for various materials from solid wood to wood-derived materials and plastics. They can be used on machines for manual feed, throughfeed machines, and CNC machining centers.

Turnblade knife system – Traditional standard straight-knife version for use in all applications.

HeliCut knife system – 4-sided, radius face inserts, shear-set with compression, provide particularly good cutting quality and excellent value in solid woods.

WhisperCut knife system – Replaceable (sharpen-able) shear-set PCD tips with compression provide excellent performance in abrasive materials.

 

The results:

Adjustable variable angle bevel cutters consolidate the need for various cutters set to exact angles.

Replaceable PCD or micro-grain inserts provide an economic solution for processing all material while maintaining exact tool tolerances.

Precisely adjustable cut angles ensure minimum machine downtime and first-piece perfection.

Up to a 40% time saving through newly designed adjustment mechanism.

Add this MVP to your line-up:

Download our Bevel Cutters brochure.

Contact Leitz at insidesales@leitz.org or (616) 431-4096, or fill out the form below, and we’ll get in touch.