Tooling Spotlight: WhisperCut Cutterhead

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In our tooling spotlight, we break down what you need to know about our most effective tooling solutions. This month’s MVP is PCD WhisperCut Pre-Mill cutterheads. leitz whispercut edgebander woodworking woodcutting wood manufacturing tool

The Tool:

Leitz WhisperCut is the premium low-weight PCD jointing head for edgebanders, and the first to utilize field replaceable/sharpenable precision diamond inserts.  The light-weight aluminum alloy cutter body reduces machine spindle wear while damping cutting noise by as much as 5dB(A).  WhisperCut technology provides the most efficient and economical pre-milling solution available.

What Makes it Better:

Features Benefits
Field replaceable/sharpenable PCD inserts ·         Replace inserts instead of heads, at a far lower cost

·         Significantly reduced tooling inventory, replacement knives only

·         Send knives for service instead of heavy steel cutterheads

Light-weight body ·         Reduced spindle bearing weight

·         Jump spindle moves smoothly in and out of cut

·         Absorbs and reduces cutting noise -5db(A)

·         Safe, easy handling

High shear (Edge Expert) versions available ·         Optimal cut quality due to dramatically reduced cutting pressure

·         Exponentially longer tool life due to reduced cutting pressure

·         Exceptional cut quality in fragile or textured laminates

·         Reduced or eliminated plucking of loose core material

DFC gullets ·         Improved chip evacuation and reduced knife wear/damage

When to Use It:

For pre-milling in preparation for edgebanding, on both classic and CNC based edgebanders.  Custom versions are available for jointing, rebating, v-grooving and angular cuts in abrasive materials.

Suitable Raw Materials:

  • Particleboard, MDF, and abrasive materials
  • Uncoated, veneered and laminated materials
  • Paper-coated, fiber reinforced plastics (glass fiber reinforced, carbon fiber reinforced plastic etc.).

The Results:

Exceptional finish, tear-free edges, and a straight edge on double-sided laminates.

Add this MVP to Your Lineup:

Download our WhisperCut PDF.

Contact your local Leitz consultant at (800) 253-6070, or fill out the form below, and we’ll get in touch.