Tool Up for 2020 with Special Pricing on Leitz Tooling Solutions

 

Special promotional pricing now through the end of the year.

Take advantage of special promotional pricing on premier Leitz Tooling Solutions for both solid wood processing and CNC machining now through the end of the year.

Solid Wood Processing Promotion

Stock-up on these high-quality, standard necessities for your millwork. Promotion includes:

BlackTron Saw Glue-line Ripsaw Blades

BlackTron coating resists build-up of resin and significantly improves tool life. Use for ripping solid hard woods for glue-line finish. Special pricing for Raiman and Mereen-Johnson machines.  Standard saws for other machines available upon request.

Corrugated Profile Cutterheads

Standard dimensions for HSK85W spindles available with 20° cutting angle for MDF and soft wood applications and 12° cutting angle for hard wood applications.

HS Knife Stock

Multiple grades of high-quality corrugated bar stock for easy, consistent grind quality

View full promotion details.

CNC Machining Promotion

Tooling is the determinant between limiting or optimizing your machine’s efficiency, which directly impacts your return on the significant investment you made in your machine. Promotion includes:

Diamond Router Bits

DiaMaster PRO Router Cutters

Extended performance and efficient sizing and nesting cuts in panel products and abrasive materials.

DiaMaster EdgeExpert

Extreme alternate shear angle for long tool life and best possible finish when machining delicate laminates, foils, and veneers.

leitz, thermogrip, tooling, woodworking tools

ThermoGrip® Tool-Holding System

Maintain the perfect tool centerline to provide excellent cut quality while yielding upwards of 25% longer tool life and allowing significantly higher processing speeds.

View full promotion details.

For more information and to order contact the Leitz team at 616.431.4096, email insidesales@leitz.org or fill out the form below.

Tooling Spotlight: Bevel Cutterheads

 

In our tooling spotlight, we break down what you need to know about our most effective tooling solutions. This MVP is the Leitz variable angle bevel cutters.

The Tool:

Leitz variable angle bevel cutters represent the next generation of flexible high-performance tooling solutions.  Featuring field-replaceable PCD tips or shear-set radial inserts, Leitz variable angle bevel cutters provide infinite angular cutting possibilities in natural woods and highly abrasive manmade materials.

What makes it better:

The Leitz bevel cutterhead system offers individual advantages for every potential application and thus helps to achieve a clear production and quality superiority. The system is not only flexible and sustainable but also improves production efficiency.

When to use it:

Leitz variable angle bevel cutters offer unmatched flexibility. Suitable for various materials from solid wood to wood-derived materials and plastics. They can be used on machines for manual feed, throughfeed machines, and CNC machining centers.

Turnblade knife system – Traditional standard straight-knife version for use in all applications.

HeliCut knife system – 4-sided, radius face inserts, shear-set with compression, provide particularly good cutting quality and excellent value in solid woods.

WhisperCut knife system – Replaceable (sharpen-able) shear-set PCD tips with compression provide excellent performance in abrasive materials.

 

The results:

Adjustable variable angle bevel cutters consolidate the need for various cutters set to exact angles.

Replaceable PCD or micro-grain inserts provide an economic solution for processing all material while maintaining exact tool tolerances.

Precisely adjustable cut angles ensure minimum machine downtime and first-piece perfection.

Up to a 40% time saving through newly designed adjustment mechanism.

Add this MVP to your line-up:

Download our Bevel Cutters brochure.

Contact Leitz at insidesales@leitz.org or (616) 431-4096, or fill out the form below, and we’ll get in touch.

What You Need to Know for a Successful Transition to CNC-Based Manufacturing

 

Take advantage of special promotional pricing on premier Leitz Tooling Solutions for both solid wood processing and CNC machining now through the end of the year. Contact the Leitz Customer Service Team direct at 616.431.4096 or email insidesales@leitz.org for more info.


Manufacturers commonly buy CNCs because these flexible machines promise to replace several manual machines and dramatically improve the capabilities and efficiency of the production shop. This transition is, of course, very achievable, but because of inaccurate tooling and application choices, many buyers are missing out on fully optimizing their CNC machine performance.

When key machining principals such as proper part fixturing, achieving ideal cutting velocity and chip load are overlooked it can significantly affect process efficiency and ROI. Developing strong relationships with your router supplier and qualified tooling experts will prevent catastrophic errors and expedite the integration and optimization of this critical machine technology.

Utilizing existing hand routers and shaper tools

Many first-time CNC buyers will continue to use their inexpensive carbide-tipped tools on their new high-tech machine. These brazed carbide tools may “work,” but are generally not rigid, precise, balanced or durable enough to provide ideal CNC performance. Brazed carbide tools are, by necessity, much softer and less wear resistant than solid carbide or carbide insert tools. Tools designed around the CNC’s operational specifications and your output will yield more efficient and higher quality results.

Solid carbide router options

Solid carbide tools are also available in a range of hardness and durability levels that cannot be differentiated by eye. Carbide is essentially tungsten particles held together with a cobalt binder. Softer, less expensive routers are formed with 10% cobalt glue; harder more durable carbides generally have 3% cobalt concentration and may also include trace elements which resist thermal or mechanical dulling.

CNC operators may inadvertently settle for “softer/less durable” solid carbide tools because they’ve broken harder versions. Understanding why these higher quality tools broke (vibration, part movement, improper chip load, etc.) and addressing the issue will help you extend tool service-life and lower annualized tooling expenses.

Coated carbide tooling

Carbide coating options that improve surface lubricity, heat deflection, or increased cutting-edge hardness offer the next level of enhanced performance. These coatings are relatively inexpensive and generally provide much greater value to the user. Depending on how the tool must be sharpened, these coatings can sometimes provide extended performance over multiple service cycles.

Diamond tooling

Polycrystalline Diamond (PCD) routing tools can provide the lowest tooling cost per unit of production, but the higher initial tool cost and risk of damage can be intimidating. We recommend transitioning to diamond tools only after you are comfortable with the operation of your CNC and are enjoying problem-free routing with solid carbide tools. We also recommend forming a partnership with a PCD tooling supplier who can guide you through the proper utilization and care of these delicate yet durable tools. The baseline cost comparison for PCD vs. solid carbide routing tools is generally less than 7:1, but the average performance comparison should exceed 15:1. Used correctly, PCD tooling will dramatically reduce tooling inventory and required tool changes, while maximizing machine uptime and process efficiency.

Tool holding

Tool holding generally drives most CNC processing issues. Machine tooling start-up kits generally include basic collet chucks in one of three common collet versions (ER32, ER40 or SYOZ25/RDO35). Collets provide dimensional flexibility, allowing an operator to hold cutting tools with 1/8” to 1” diameter shanks in the same chuck body. Collets are, however, the first weak-link in an otherwise very rigid and precise machining process. The multi-directional torque applied to the collet when tightening or releasing tools can push the tools out of concentricity, and slight rotation or slipping of the tool will create internal damage which compounds tool run-out. Even the premium SYOZ25 collet system, which due to its 52mm grip length and 2.5-degree taper is the most precise option, can induce tool eccentricity and allow tool deflection. Collet systems also require significant maintenance and wear out over time, but issues which lead to poor tool performance are not always easy to visualize.

Eliminating collets

There are several collet-free chucking options available, but the easiest and most effective is Leitz ThermoGrip heat-shrink chucking system. ThermoGrip uses the thermo-mechanical properties of steel to grip tool shanks under tremendous pressure, effectively yielding a one-piece chuck and tool. Leitz ThermoGrip CNC chucking system provides the most rigid and precise CNC tool holding possible, optimizing cut quality, throughput and safety, while conservatively yielding $15,000 in annualized savings per machine shift. ThermoGrip ensures perfect tool concentricity under working loads, resulting in greater than 25% increase in tool life and at least 10% improvement in machine throughput at optimal finish quality.leitz, thermogrip, tooling, woodworking tools

We challenge customers to test their existing top running router bit style with the ThermoGrip. Once installed, their operator will immediately report:

  • Much quieter cutting
  • Outstanding cut quality
  • The ability to increase feed speed, without degrading the quality
  • Significantly longer tool life

 

Ultimately, this test is eye-opening for most customers, and a major step in optimizing the efficiency of their routing processes.

In conclusion

In order to optimize your CNC-based manufacturing process, you must be aware of available cutting tool related technologies and understand how to properly implement and utilize the technology. Tooling is the single machine accessory which can either limit or optimize your manufacturing efficiency and success. Having a knowledgeable tooling partner, with a worldwide perspective, will greatly enhance your ability to continuously improve your internal processes and keep your company at the forefront of the industry. How can Leitz help you?

Talk to your Leitz Representative about a partnership for continuous improvement. Fill out the form below or call us at 800.253.6070.

How Jefferson Millwork & Design Inc. Optimized Their Production Process with Expert Tooling

While it’s easy to put the majority of focus on the machine, your tooling has a major impact on your production efficiency. It creates a vicious cycle when tooling needs to be constantly serviced or replaced. Tools going out the door for frequent service results in an unnecessarily large tooling inventory just to keep machines running.  Additionally, tooling that wears out quickly forces manufacturers to buy new tooling more often.

When Tom Jewell with Jefferson Millwork & Design Inc, a nationally recognized, award-winning architectural and cabinet woodworking manufacturer, contacted Leitz for information on new router bits, their Leitz representative went beyond only providing pricing. After hearing Tom’s issues with dust collection and how quickly they were running through router bits, their Leitz representative offered to come to their location, review their application, and develop a plan to resolve the problems that were slowing down and adding cost to the manufacturing process.

Jefferson Millwork & Design Inc implemented Leitz Diamaster Pro diamond router bits and the Leitz ThermoGrip chuck. They are now experiencing a 6-7x improvement in the life of the tool. The longer tool life has helped them cut costs and reduce the downtime required to replace the bit while improving product quality. The Leitz ThermoGrip tool holding system uses an inductive heating concept to provide stronger, more concentric tool clamping. This leads to increased tool life, better surface finishes, and improved cost efficiency.

Inefficient dust collection was also plaguing Jefferson Millwork & Design Inc’s manufacturing process. To clear dust, the machine had to be shut-down and the dust manually blown off of the table. Adding an extra step and completely stopping production each time dust collection was required was a costly inefficiency that slowed output. Leitz installed a turbine to help with dust collection and eliminate the extra step and production shutdown.

By working hands-on with Tom and the team at Jefferson Millwork & Design, their Leitz representative was able to identify key areas to optimize the overall production process. Because of Leitz’ commitment to partnering with customers to ensure they are as profitable and successful as possible, the customer is saving time, saving money and has an improved cut quality. Jefferson Millwork is so pleased with the results, they are implementing an additional three set-ups and running the Leitz solution on all their applications.

Form a partnership for continuous improvement with Leitz. 

Get in touch with your Leitz representative by calling 800.253.6070or filling out the form below.

Tooling Spotlight: ThermoGrip® Tool-Holding System

 

The Leitz ThermoGrip® heat-shrink tool-holding system is included in the CNC Machining 2019 Year End Promotion. Learn more about the special pricing and offer details here. Contact the Leitz Customer Service Team direct at 616.431.4096 or email insidesales@leitz.org for more info.


In our tooling spotlight, we break down what you need to know about our most effective tooling solutions. This month’s MVP is ThermoGrip CNC Tool-Holding System.

The Tool:

The Leitz ThermoGrip® heat-shrink tool-holding system offers unrivaled precision. The one-piece chuck design eliminates excess tool run-out common to collet and hydro tool-holding systems. Heat shrink technology allows for higher machine output, while yielding optimized cut quality and significantly extended tool life.

Heat shrink chucks offer the simplest and most rigid link between the machine spindle and cutting tool. Heat shrink chucks are inexpensive, one-piece tool holders, without moving or mechanical parts to wear or maintain.leitz, thermogrip, tooling, woodworking toolsThe ThermoGrip® tool holding system uses an inductive heating concept to provide stronger, more concentric tool clamping. This leads to increased tool life, better surface finishes, and improved cost efficiency.

What makes it better:

  • Highest torque transfer; essentially a one-piece tool and HSK-F63
  • Safe, rigid balanced to 36,000 RPMs
  • Optimized tool performance, finish quality
  • Increased cutting speeds (by 30%)
  • Improved machine productivity
  • Compact, solid design with no wear parts; right or left rotation
  • Easy cleaning/maintenance; unlimited lifespan
  • Reduced tooling costs; fast tool changes

When to use it:

With CNC and other precision machining.

The results:

The annualized savings utilizing Leitz ThermoGrip can be astounding. You will reduce tooling costs by a minimum of 25% and increase machine and operator productivity by at least 20%. ThermoGrip users have noted annualized savings of at least $15,000 per shift, with expanded production capacity. The ThermoGrip system generally pays for itself within months, and the maintenance-free chucks provide virtually unlimited service life.

Add this MVP to your line-up.

Download our ThermoGrip PDF.

Contact your local Leitz consultant at (800) 253-6070, or fill out the form below, and we’ll get in touch.