A Sawdust-free Wood Shop? It’s Achievable with Dust Extraction Solutions from Leitz.

“Sawdust” is not only a daily clean-up and downtime issue, but excess dust can also lead to serious consequences for your employees, equipment, facilities, productivity, and the quality of your products.  The airborne dust within your facility is inhaled by employees, sucked into machine motors, and coats everything within the facility, all of which lead to serious health, maintenance, and safety issues citable by OSHA.

Wood dust is considered carcinogenic to humans (Group 1)(IARC). IARC states that wood dust causes cancer of the upper respiratory system and is linked to health issues related to the inhalation of bacteria, mold, or fungi within the wood.  Wood dust is also associated with toxic effects, irritation of the eyes, nose and throat, dermatitis, and respiratory system effects which include decreased lung capacity and allergic reactions. (Canadian OSHA 2017)

Dust on the workspace floor can cause slip and fall accidents, which account for more than 65% of (95 million) lost US workdays per year (US Dept of Labor). Dust is also highly combustible and can cause catastrophic explosions resulting in employee injury or death and destruction of facilities.

You may have invested in the best dust collection system available, with automated gates and spark arresting technology, but the problem originates at the cutting tool.  Most cutting tools are engineered to eject dust into the cutting path of the tool, and most machine “tool hoods” fail to efficiently trap and extract dust from the cutting process.  A large percentage of the dust simply flows in the airstream around the tool and is ejected back into the workshop.

Leitz utilizes dust flow control tool gullet designs (DFC) to neutralize dust velocity and trap it within the hood.  Once the dust velocity is neutralized, Leitz aerodynamic dust hoods efficiently extract virtually all of the dust from the cutting process and send it into your dust collection system.  Hoods are designed with easy tool access, and adjustable gate features, for ease of use and maximum encapsulation of the cutting process.  Leitz dust hoods are also available with noise-canceling technology, which reduces cutting related sound by as much as 5dB.

 

 

Leitz has long been a leader in engineering custom dust control solutions which provide a clean and safe environment for employees, improve product quality, and optimize process efficiency.  Whether you need to upgrade existing machinery, or have new machines in the budget, put our 20+ years of dust extraction engineering experience to work, ensuring the safest and most efficient tooling and dust extraction solutions possible.

Eliminate a costly and potentially hazardous contaminant from your manufacturing process with Leitz.

Fill out the form below or call 616.431.4096 to schedule a consultation with your local Leitz representative.

Cutting Edge Furniture Making – Haworth & Leitz Tooling Solutions

Haworth’s sustainable manufacturing practices help give the contract furniture giant an edge in the marketplace.

One of the top three U.S.· based contract furniture manufacturers, Haworth Inc. is renown worldwide for its quality office furniture and innovations. Founded in 1948 in Holland, Ml, by G.W. Haworth, it remains a family-owned and privately-held company serving markets in more than 120 countries through a global network of 650 dealers and 6,500 employees. 2014 net sales for the furni­ture giant were $1.8 billion.

Spurring the company’s success is its focus on research and design, which help drive the company’s deep understanding of agile workplace needs, said Haworth spokesperson Ryan McCall.

“Globally, Haworth improves workplac­ es with award-winning furniture, interior architecture, and technology solutions to help customers achieve business goals and transform culture, as well as support collaboration and innovation,” said Mc­ Call. “Haworth is committed to protecting and restoring the environment, creating economic value as well as supporting and strengthening its communities .”

As part of Haworth’s sustainable manu­facturing efforts, the company made changes to the production of its furniture and components. Among the technology upgrades in the panel processing area was the implementation last year of Leitz tooling to the edgebanding line.

“We upgraded our double-sided edge­ bander with the Leitz WhisperCut EdgeEx­ pert milling head program,” said McCall. “We were looking for a sizing tool on the edgebander that would greatly increase finished cut quality and greatly decrease the frequency of tool changes.

“Before developing this tooling program, machine operators were spending an aver­ age of 45 minutes every shift changing carbide insert tooling to maintain a quality cut. When we implemented the Whisper­ Cut EdgeExpert program, the PCD milling heads dramatically decreased the need for tool change frequency,” he said.

Feedback from the lead operator on the double-sided edgebander indicates he is now changing the diamond-tipped knives every six to eight weeks, McCall added.

“Work surface production was specifically targeted with this tooling development. We manufacture over 1,200 rectangular work surfaces per day with standard color offerings or a customer’s own material,” he said.

In addition to the edgebanding pro­cess, a number of machines are integral to the production of Haworth’s wide range of products. Among the workhorses in use at the company’s factories are beam and angular saws for cutting panels and sheet goods to size. Laminating is done in-house, utilizing a hot platen press. CNC routers and machining centers are also used extensively within the production area as the furniture manufacturer continuously looks for ways to improve the productivity and profitability of its products and processes.

The Leitz Tooling program is an integral part of this goal. “The WhisperCut EdgeExpert ROI is well under a year based on labor savings alone,” McCall said. “We have had great success with this tooling program.”

Originally published in FDMC Magazine October 2015. Download the PDF here.