Technology plays an essential role in efficiency and productivity for today’s major manufacturers. Yet, when many manufacturers hit capacity, it’s assumed the only way to meet production schedules is to add extra equipment. The goal is to maximize current floorspace without having to add extra equipment or move to a larger, more expensive location until it’s necessary.
A growing, nationally recognized cabinet door and drawer box manufacturer was at production capacity and needed to make adjustments to meet their growing demand. In addition to adding two new CNC machines, they saw the opportunity to review their current machinery and technology and explore what could be done to optimize their entire operation. The manufacturer had been working with Leitz for tooling service and met with their representative to discuss what else they could be doing to get the most from their current machines.
Their Leitz representative recommended moving from an insert tooling system to the Leitz diamond routers and the Leitz ThermoGrip tool holding system. The newly implemented diamond routers system reduced machine downtime and increased tool life. Additionally, the ThermoGrip tool holders gave the customer a cleaner cut without the lines and imperfections they were experiencing with their other tool holding system, cutting down on multiple run-throughs and rework of the product.
With better quality cuts and increased tool life, the customer is not only saving money but has expanded their production capacity by approximately 50% on their current machines, more than doubling the number of truckloads of product they dispatch daily.
Additionally, the customer achieved a 30% improvement in tool life using the ThermoGrip system.
The solution from Leitz resulted in the highest level of production capacity without having to invest in more machinery or a bigger facility. By looking beyond machinery, easy-to-implement changes in their tooling technology have made a huge impact for the Leitz partner customer.
Leitz is not only an industry leading manufacturer of advanced cutting technology but also a leading consultative technical provider. Leitz guidance is based on insight gathered from our multi-industry, worldwide perspective, and experience. Our expert review, fueled by our belief that we can improve any cutting process, backed by our unconditional quality and performance guarantee, ensures our partner customers achieve the continuous improvement vital to their future.
Would a partnership for continuous improvement help you solve your next manufacturing challenge? Fill out the form below or call 800.253.6070 to get in touch with your Leitz representative today.